Following the completion of the brown fused smelting project of Shanxi Fuxin Coal Co., Ltd., which was jointly completed by the Sixth Design and Research Institute of Machinery Industry and Shanxi Fuxin Coal Co., Ltd. last year, it won the second prize of the 2007 China Machinery Industry Science and Technology Award. In this year's Machinery Industry Science and Technology Awards, two projects jointly completed by the Sixth Design Institute of Machinery Industry and Suzhou Far East Grinding Wheel Co., Ltd. won the ministerial science and technology award. Among them: Suzhou Far East Grinding Wheel Co., Ltd. relocated the new project won the second prize of 2008 China Machinery Industry Science and Technology Award. Suzhou Far East Grinding Wheel Co., Ltd. Group Controlled Furnace Waste Heat Comprehensive Utilization Energy Saving and Emission Reduction System Engineering Project won the second prize of 2008 China Machinery Industry Group Science and Technology Award.
Factory vision ??
Kiln and drying kiln and total waste heat utilization system ??
The relocation of Suzhou Far East Grinding Wheel Co., Ltd. was designed by the Sixth Design and Research Institute of Machinery Industry, and the implementation of Suzhou Far East Grinding Wheel Co., Ltd. was completed. The general plan of the project is reasonable, the site is clearly defined, and the management is convenient. The selection of process equipment is reasonable, making full use of the international advanced diamond roller process equipment, testing equipment and process software technology to improve the bonding agent, loose material feeding technology, perfect molding equipment, and adopting the sixth design institute of mechanical industry to design and build by itself. The world's most advanced computer group control high-performance fully automated ceramic abrasives firing kiln group and full waste heat comprehensive utilization energy-saving technology and clean production technology, improve the performance and precision of grinding wheel processing equipment, produce high-efficiency precision grinding tools, enhance Market resilience.
The project environmental protection, labor safety, industrial hygiene, energy conservation and clean production measures are complete. Aiming at the characteristics of abrasive production, a series of optimized treatment measures have been implemented, and mature and efficient environmental protection equipment has been adopted to make dust emission and noise at the boundary of the plant meet the Class II emission standards stipulated by the state.
The implementation of the project, especially the whole factory production relocation, under the excellent leadership and meticulous organization of the general manager of Suzhou Far East Grinding Wheel Co., Ltd. Mo Yunshui, all the staff worked unitedly and efficiently, and achieved the uninterrupted production capacity within one month. The seams are relocated.
The completion of the project has made Suzhou Far East Grinding Wheel Co., Ltd. become a modern comprehensive energy-saving and environment-friendly abrasive tool manufacturer. This project has a demonstration effect on promoting the integration of energy conservation and environmental protection and labor safety, industrial hygiene, clean production and informationization in China's abrasive industry. The results have been promoted and applied in the industry.
Suzhou Far East Grinding Wheel Co., Ltd. Group control furnace kiln waste heat comprehensive utilization energy-saving emission reduction system project, led by Suzhou Far East Grinding Wheel Co., Ltd., the sixth design institute of machinery industry design, manufacturing, installation and commissioning general contracting completed. The project is based on the production process and the comprehensive utilization of energy. It will burn four 60 cubic meters ceramic grinding tools, a natural gas drawer kiln, a 50-meter natural gas tunnel kiln, a fifteen-channel waste heat drying kiln, and two twelve-channel waste heat. The drying kiln and two 18 cubic meters high-precision gas resin hardening furnaces are optimally arranged for the utilization of kiln waste heat, energy saving and emission reduction, and cooling water recycling system. Using all-heat comprehensive energy-saving technology and clean production technology, the high-performance ceramic grinding kiln group of clean fuel gas and natural gas is realized, and the comprehensive utilization of energy-saving technology and clean production technology, and labor safety and industrial hygiene production.
The project has been put into production for one year, which has reduced energy consumption, saved energy, reduced exhaust gas emissions, and recycled the flue gas discharged from the firing kiln. It is used as a heating heat source for the drying of ceramic abrasive bodies to realize energy and waste resources. Reuse. In 2007, compared with before the relocation, the company realized energy saving costs of 10.3 million yuan. Atmospheric emissions are reduced by 42%. The comprehensive control level has reached the international leading level and the temperature control accuracy is ?±1 ?°C. The product energy consumption is the best in the country. The tunnel kiln is 1312KCAL/ton ceramic grinding wheel, the drawer kiln is 2050KCAL/ton ceramic grinding wheel, and the comprehensive utilization level of waste heat is the highest in the domestic and international industries. The smoke emission of tons of products is the lowest in the country and is one-third of the international market. The same level and the total cost of quality content, this project is one-third of the international market. Environmental protection achieves China's national emission standards. The economic and social benefits of the project are significant, and the overall level is at an internationally advanced level. (The Sixth Design Institute of Machinery Industry Zhao Xinli)
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